Standard Test Method for Compressive Properties of Rigid Plastics

APP-D695
Insight:

Always verify that the upper spherically seated platen is unlocked and free to float during alignment, then locked or allowed to self-level upon initial contact.

Challenge & Testing Gap

Extraneous machine compliance and localized platen bedding deform measurements, severely inflating apparent crosshead displacement and skewing modulus accuracy.

The Solution

Utilize a self-aligning spherically seated compression platen coupled with a direct-on-specimen displacement transducer or non-contacting extensometer.

Mechanics & Specimen Behavior

Primary Mechanics

Uniaxial axial compression loading directed parallel to the major axis of the specimen.

Specimen Details

Right cylinder or rectangular prism. Standard blocks measure 12.7mm x 12.7mm x 25.4mm; sheets require an anti-buckling support jig.

Mechanical Ratios & Properties

Slenderness ratio design requires length to be exactly twice the principal width or diameter to delay structural buckling.

Expert Engineering Commentary

Core Problem Identification

Thin sheet polymer specimens buckle elastically out-of-plane, masking true compressive yield and ultimate strength numbers.

Root Cause Analysis

Insufficient slenderness ratio combined with rigid, non-adjusting flat compression face interfaces.

Hardware Specific Solutions

Hardened steel upper compression platen with an integrated spherical seat, paired with a low-friction anti-buckling support guide frame.

Analysis & Calculation Standards

Event & Failure Detection

Automated 0.2% offset compressive yield detection, or peak force tracking for specimens that fracture abruptly.

Required Calculations

Compressive Strength, Compressive Yield Stress, Compressive Modulus (Young’s Modulus), and Offset Yield Strength.

Statistical Outputs

Mean, standard deviation, min/max range limits across a standard 5-sample batch.

The Newton Advantage:

Real-time software system automatically executes a virtual compliance correction profile when physical extensometers are unfeasible.

Additional Commentary

True modulus calculations under D695 strictly demand an ASTM E83 Class B-2 extensometer or direct LVDT contact between the platen faces.

Pro Tip:

For unreinforced specimens thicker than 3.2mm, bypass the anti-buckling jig completely and utilize standard solid prisms to isolate pure material behavior.

Common Pitfalls

Reporting calculations derived purely from raw crosshead travel without accounting for load frame deflection under stress.

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